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ljinduction

Induction forging machines

INDUSTRY AUTHORITY IN INDUCTION HEATING

Induction Forging Machines

50–8000 kW Induction Heating Machine for Forging For Billets, Bars, Shafts, And Other Workpieces

Efficient induction forging machines with automatic load matching, digital power control and closed-loop temperature management — engineered for lower energy cost, stable heating and continuous forging production.

POWER RANGE

50–8000 kW

POWER FACTOR

Up to 0.95

AUTOMATIC LOAD MATCHING

Stable power delivery for changing forging loads.

CLOSED-LOOP TEMPERATURE CONTROL

Consistent heating for continuous forging production.

GET A FORGING HEATING SOLUTION
LJinduction Induction Forging Machine System
LJINDUCTION FORGING SYSTEM

Built Around Three Things That Matter in Forging Production

01 Lower Energy Cost

Reduce Electric Consumption — Save 35% kWh per Ton

Primary Series Resonant Topology
DSP Digital Power Control
Automatic Load Matching
Adaptive Frequency Control
Electromagnetic Coil Simulation
Closed-Loop Temperature Control
Power Factor up to 0.95
CUSTOMER BENEFIT

Reduce ineffective power losses, reheating and temperature-related waste — improving energy consumption per ton of qualified forgings.

02 Higher Productivity

Keep Hot Billets Moving — Keep Your Press Running

Single-line Configuration
Multi-line Configuration
Alternating Billet Discharge
Automatic Feeding
Recipe Management
Temperature Sorting
Robot Integration
Press Synchronization
RS485
Ethernet
MES Interface
One-Touch Startup
CUSTOMER BENEFIT

Reduce press waiting, stabilize billet supply and increase effective production output.

03 Lower Maintenance Cost

Designed for Lower Downtime and Easier Maintenance

Water / Electricity Separation Protects core electrical systems from water-related issues.
Fully Enclosed Control Cabinet Reduces dust, moisture, oil mist and hot air intrusion.
Cabinet Cooling Maintains a stable operating environment for key components.
Modular Inverter Design Simplifies maintenance and component replacement.
HMI Fault Diagnostics Helps operators identify common faults faster.
Standardized Components Reduces difficulty in sourcing replacement parts.
CUSTOMER BENEFIT

Reduce unplanned downtime, shorten troubleshooting time and reduce dependence on external service engineers.

Seamless Integration with Your Production Line

LJINDUCTION forging equipment is engineered as the "Intelligent Core" of your forging cell. We ensure 100% hardware and software compatibility with mechanical presses, hammers, and automation robots.

01. MECHANICAL SYNCHRONIZATION

Advanced Handling Systems

Pneumatic & Hydraulic Billet Pushers
Heavy-duty synchronized feeding systems ensuring precise positioning and consistent Takt Time.
Step-Feeder & Vibratory Bowls
Automated bulk loading designed for 24/7 high-volume production with zero operator fatigue.
Robotic Arm Synchronization
Fully integrated "Handshake" protocols (Ethernet/IP, PROFINET) for Automation-ready cells.
02. DIGITAL ARCHITECTURE

Industry 4.0 Controls

PLC-Base Communication
Standardized interfaces for Siemens, Rockwell, and Mitsubishi for seamless signal exchange.
MES & ERP Connectivity
Real-time data logging of heating profiles (Temp/Power/Time) for 100% quality audits.
Recipe Management
"One-Button Changeover" protocols that minimize Changeover Time during alloy switching.

03. SYSTEM ARCHITECTURE & WORKFLOW

01. INFEED
STEP-FEEDER LOGIC
02. INDUCTION
THERMAL FEEDBACK
03. TRANSFER
ROBOT HANDSHAKE
04. SORTING
TOLERANCE CHECK
LJINDUCTION AUTOMATION CORE
REF: LJ-AUTO-2026 | PROTOCOL: INDUSTRIAL ETHERNET / PROFINET

Real-World Applications & Automation Modules

Technical Case Study

Axle Shaft Induction Forging

The Challenge: Shafts require precise longitudinal temperature gradients to maintain straightness while ensuring the forging end is at the perfect plastic state.

The Solution: Specialized handling and induction coil geometry designed specifically for axle and drive shaft production.

Explore Case Study →

Intelligent Feeding & Handling Engines

ROBOT-IN FEEDING SYSTEM

Seamless integration with industrial robotic arms for precise workpiece placement and retrieval.

[CUSTOM SOLUTIONS ONLY]

Quality Control & Smart Sorting

Discharge Screening Function

Automated temperature inspection. Parts falling outside ±10°C tolerance are diverted to protect forging dies.

[LEARN ABOUT DIE PROTECTION →]

Continuous Index Feeding

Eliminates thermal inconsistency. Every part receives identical energy exposure for uniform forging results.

[VIEW SYSTEM LOGIC →]

READY TO TRANSFORM YOUR
FORGING PRODUCTIVITY?

Don't leave your production efficiency to chance. Whether you are upgrading your current induction forging machines or designing a high-speed automated line, our engineers are here to bridge the gap between complex physics and industrial reality.

VERIFIED ISO 9001 MANUFACTURER
CE CERTIFICATIONS
FREE ENGINEERING CONSULTATION
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